High Speed Centrifugal Spray Dryer
Working principle
The solution, emulsion, suspension liquid or slurry are sprayed into fine beads in the hot air, going down from the top of the drying chamber to the bottom, the water will be evaporated to and the product becomes powder or granular product.
Induce hot air from the top of drying tower, at the same time, pump the material liquid to the top of the tower by screw pump or peristaltic pump, the feeding solution becomes into fine beads or small droplets through the atomizer. When the droplets meet the high temperature hot air, the water will be evaporated immediately, and the material liquid is dried into dry product in a very short time, the product is discharged from the bottom of the drying tower, or from the cyclone (depend on the configuration). When the hot air contacts with the droplets, the temperature declines significantly, and the humidity increases greatly, and then will be exhausted by exhaust fan. The fine powder in the air will be collected through different separating devices
There’re different fine powder separation and recovery devices, such as cyclone (the common type and various combination type), bag filter, cyclone + bag filter, cyclone + wet scrubber, and bag filter + wet scrubber etc. We should different fine powder separation and recovery devices as per the characteristics of product and requirements of customer.
Depend on the product features and requirements, we might install secondary drying and cooling system (such as ZLG vibration fluid bed or pneumatic transportation), formulation system or powder sieving system etc after the spray dryer, or dehumidifier.
Applications
Food Industry: Fatty milk powder, protein, cocoa milk powder, subsitute milk powder ,egg white (yolk), food and plant ,oats ,chicken juice, coffee ,instant dissoluble tea ,seasoning meat ,protein ,soybean ,peanut protein , hydrolysate and so forth .Sugar ,corn syrup ,corn starch ,glucose .pectin ,malt sugar , sorbic acid potassium etc.
Medicine: Traditional Chinese medicine extract ,ointment ,yeast, vitamin ,antibiotic, amylase ,lipase. etc .
Plastics and resin : AB, ABS emulsion, uric acid resin, phenolic aldehyde resin, urea-formaldehyde resin, formaldehyde resin, polythene, poly-chloroprene and etc.
Detergent: common washing powder ,advanced washing powder ,soap powder ,soda ash ,emulsifier ,brightening agent ,orthophosphoric acid, etc.
Chemical industry :Sodium fluoride (potassium ), alkaline dyestuff and pigment ,dyestuff intermediate, Mn3O4, compound fertilizer ,formic silicic acid ,catalyst, sulphuric acid agent ,amino acid ,white carbon and so on .
Ceramic : aluminium oxide ,ceramic tile material ,magnesium oxide ,talcum and so on .
Other : Calmogastrin, hime chloride , stearic acid agent and the cooling spray .
Features
The designs of our spray dryer are advanced in China, as well as worldwide. If we compare the important parameters of our spray dryers and some famous brand in the world, such as final moisture content, color, flavor, particle size, solubility and bulk density etc, they are very close, or sometimes, ours are even a little better. A lot of customers have achieved their desired results with our equipment.
Specification | LPG-5 | LPG-25 | LPG-50 | LPG-100 | LPG-150 | LPG-200 |
Air Inlet temperature | 140-550 ° C (depend on the product to be dried, and URS) |
Air exhaust temperature | 60-120 ° C (depend on the product to be dried, and URS) |
Nominal water evaporationcapacity (Kg / h) | 5 | 25 | 50 | 100 | 150 | 200 |
Heating method | High-pressure steam, or steam + electricity, or any kinds of fuel (diesel, natural gas, liquefiedpetroleum gas or coal, etc.), or solid fuel (any combustible material). Please specify. |
Drying tower diameter (mm) | 1100 | 1800 | 2150 | 2560 | 2860 | 3200 |
Overall Dimensions (m) | 2×1.4×2.2 | 5×3×4 | 6×4×5 | 8×4×6 | 8×5×7 | 10×5×8 |
Product yield | 95-99.9%_depend on the properties of the product and configurations |
Specification | LPG-300 | LPG-500 | LPG-600 | LPG-750 | LPG-1000 | LPG-2000 |
Air Inlet temperature | 140-550 ° C (depend on the product to be dried, and URS) |
Air exhaust temperature | 60-120 ° C (depend on the product to be dried, and URS) |
Nominal water evaporationcapacity (Kg / h) | 300 | 500 | 600 | 750 | 1000 | 2000 |
Heating method | High-pressure steam, or steam + electricity, or any kinds of fuel (diesel, natural gas, liquefiedpetroleum gas or coal, etc.), or solid fuel (any combustible material). Please specify. |
Drying tower diameter (mm) | 3600 | 4300 | 4500 | 5000 | 6000 | 7600 |
Overall Dimensions (m) | Design as per configuration of the plant and URS |
Product yield | 95-99.9%_depend on the properties of the product and configurations |
Changzhou Jinqiao Spray Drying and Engineering Co., Ltd